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Thomas

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  1. Asked: March 1, 2021In: Vacuum Technology

    What does it mean when a unit of measurement is raised to a negative power?

    Thomas
    Added an answer on June 20, 2022 at 3:30 am

    When a number is raised to a negative power, in fraction form it would be described as one over that number and its exponent (positive). See below: This is also how negative powers work when applied to units. The well known constituent units of the Newton (Force) kg*m/(s^2) could also be written asRead more

    When a number is raised to a negative power, in fraction form it would be described as one over that number and its exponent (positive). See below:

    This is also how negative powers work when applied to units. The well known constituent units of the Newton (Force) kg*m/(s^2) could also be written as kg*m*s^-2, and so on. The negative exponent would represent the ‘per’, e.g. kilograms meters ‘per’ second squared.

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  2. Asked: March 1, 2021In: Quench Cooling System

    What are the benefits of argon gas quench?

    Thomas
    Added an answer on June 20, 2022 at 3:17 am

    ARGON is an inert gas used in gas quenching, thus it has certain inherent advantages over liquid quenching media. Namely: Gas quenched materials have cleaner surfaces and experience less oxidation [1] Gas quenching allows for less deformities and more uniform cooling [1] Gas quenching is safer [2] GRead more

    ARGON is an inert gas used in gas quenching, thus it has certain inherent advantages over liquid quenching media. Namely:

    1. Gas quenched materials have cleaner surfaces and experience less oxidation [1]
    2. Gas quenching allows for less deformities and more uniform cooling [1]
    3. Gas quenching is safer [2]
    4. Gas quenching poses less risk to the environment (particularly when compared to oil quenching) [2]

    There are other gas quenching media, however. One (popular) gas is nitrogen. Nitrogen is more often used because it is cheaper with a faster cooling rate [3].

    However, nitrogen can decarburize [3] or nitride [4] sensitive steels, whereas argon does not. Furthermore, when compared directly to nitrogen over a handful of samples, in most cases, argon quenched steel had slightly or significantly better mechanical properties [3].


    References

    [1] https://www.generon.com/nitrogen-quenching-system/

    [2] https://www.lindeus.com/industries/manufacturing-and-materials-processing/gas-quenching-and-inerting

    [3] https://www.industrialheating.com/articles/93972-comparing-argon-and-nitrogen-cooling-in-vacuum-furnaces

    [4]https://www.boconline.co.uk/en/images/Principles%20of%20Quenching%20and%20Cooling_tcm410-114391.pdf

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  3. Asked: July 27, 2020In: Instruments - Leak Testers

    How do you perform a helium leak test on a vacuum furnace?

    Thomas
    Added an answer on April 21, 2021 at 11:33 pm

    I found an informative article about the same topic here: FURNACE LEAKAGE: HOW TO LOCATE SUCCESSFULLY VACUUM LEAKS An excerpt: "The vacuum chamber consists of a steel cylinder (vessel), with an access hatch and a jacket applied to all parts for the circulation of cooling water. Since this is an elecRead more

    I found an informative article about the same topic here:

    FURNACE LEAKAGE: HOW TO LOCATE SUCCESSFULLY VACUUM LEAKS

    An excerpt: “The vacuum chamber consists of a steel cylinder (vessel), with an access hatch and a jacket applied to all parts for the circulation of cooling water. Since this is an electrically powered furnace, with a high-temperature thermal chamber and elastomer sealing gaskets, the water that cools the vessel and the associated components keep each surface at a low temperature (less than 150Β°C).” Continue Reading >>

    Source: TAV Vacuum Furnaces

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  4. Asked: July 30, 2020In: Bakeout

    What is a vacuum furnace bakeout?

    Thomas
    Added an answer on April 6, 2021 at 9:00 pm

    Bake-out is a process which is meant to remove contaminants from components so that high vacuum can be achieved in treatment, and to prevent impurities. To remove these unwanted compounds, engineers perform bake-outs at various high temperatures (these can range from 120 degrees Celsius up to 400 deRead more

    Bake-out is a process which is meant to remove contaminants from components so that high vacuum can be achieved in treatment, and to prevent impurities. To remove these unwanted compounds, engineers perform bake-outs at various high temperatures (these can range from 120 degrees Celsius up to 400 degrees Celsius).

    The volatile compounds (such as vapor from components, or external particulate matter from humans or the environment) are driven off of the component during the period of heating. The volatile particles are then removed by the vacuum pump.


    References:

    Vacuum Bake Out: Its Importance and Implementation

    courtesy of Vacuum Science World

    https://www.vacuumscienceworld.com/blog/vacuum-bake-out


     

     

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  5. Asked: July 29, 2020In: Quench Cooling System

    What are the 3 stages of quenching?

    Thomas
    Added an answer on April 6, 2021 at 6:56 pm
    This answer was edited.

    The 3 stages of quenching are the Vapor Stage, the Boiling Stage, and finally the Convection stage. These stages are in reference to the interaction between the quenchant and the component being cooled. Vapor Stage: In this stage the super-heated component immediately vaporizes the quenchant. The gaRead more

    The 3 stages of quenching are the Vapor Stage, the Boiling Stage, and finally the Convection stage. These stages are in reference to the interaction between the quenchant and the component being cooled. Vapor Stage: In this stage the super-heated component immediately vaporizes the quenchant. The gaseous quenchant now surrounds the component in a thin sheet, and the liquid quenchant is no longer in contact with the component and the heat therefore slowly seeps out of the component by radiation and limited conduction. Boiling Stage: As the vapor insulation degrades and collapses, the component begins to boil the quenchant. Due to the direct contact with the liquid quenchant, cooling occurs quicker than the vapor stage. Eventually, as the heat diffuses into the liquid, the interface temperature drops below boiling and the convection stage begins. This is a similar principle to that which allows this to occur (see video). This is called the Leidenfrost Effect (https://en.wikipedia.org/wiki/Leidenfrost_effect#:~:text=The%20Leidenfrost%20effect%20is%20a,the%20liquid%20from%20boiling%20rapidly.) Convection Stage: Finally, the convection stage occurs after boiling has ceased and the heat can only be transferred by convection. The rate of cooling gradually decays as the system approaches equilibrium. Please see the graphical illustration below. Image courtesy of Globalspec.com


    References: Understanding the Cooling Curve Test by D. Scott MacKenzie courtesy of Thermal Processing Magazine https://www.houghtonintl.com/sites/default/files/resources/article_-_understanding_the_cooling_curve_test_0.pdf


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