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Home/Leak Checking, Testing & Detection/Page 9

Vacuum Furnace End-User Q&A Community Latest Questions

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Asked: July 27, 2020In: Leak Checking, Testing & Detection

How to calculate the pre-installation leakage rate?

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leak ratepre-installation
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Asked: July 27, 2020In: Leak Checking, Testing & Detection

How to calculate shutdown valve leak rate?

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Asked: July 27, 2020In: Leak Checking, Testing & Detection

How to calculate rate of rise for leak check?

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leak checkrate of rise
  1. Greg Kimble
    Added an answer on February 24, 2021 at 3:49 pm

    Pump the chamber down as far as practically possible, close the vacuum valve and measure the pressure rise over a period of time.Β  Typically a rate of rise or leak rate is measured in a one (1) hour time period.Β  If for example the pressure rises from 50 microns to 100 microns in one hour the rate oRead more

    Pump the chamber down as far as practically possible, close the vacuum valve and measure the pressure rise over a period of time.Β  Typically a rate of rise or leak rate is measured in a one (1) hour time period.Β  If for example the pressure rises from 50 microns to 100 microns in one hour the rate of rise is 50 microns per hour.Β  In other words you could say the leak rate is 50 microns per hour.

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Asked: July 26, 2020In: Leak Checking, Testing & Detection

How is atmospheric pressure expressed in helium leak detection?

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atmospheric pressurehelium leak detection
  1. Answer it Forward Challenge Official Account of VacuumFurnaces.com
    Added an answer on November 5, 2024 at 2:10 pm
    This answer was edited.

    In helium leak detection, atmospheric pressure is often expressed as standard atmospheric pressureΒ or ambient pressureΒ during leak testing conditions. This is important because the sensitivity of helium leak detectors and the rate at which helium escapes from a leak depends significantly on the presRead more

    In helium leak detection, atmospheric pressure is often expressed as standard atmospheric pressureΒ or ambient pressureΒ during leak testing conditions. This is important because the sensitivity of helium leak detectors and the rate at which helium escapes from a leak depends significantly on the pressure difference between the inside and outside of the test object. Typically, atmospheric pressure in helium leak detection is expressed as:

    • 1013 mbar (millibars), 760 Torr, or 14.7 psi: These are all equivalent to standard atmospheric pressure at sea level.
    • 1 atm (atmosphere): This is a common unit for atmospheric pressure in vacuum and leak detection contexts.

    Why Atmospheric Pressure is Important in Helium Leak Detection

    1. Pressure Differential: Helium leak detection relies on a pressure differential, usually achieved by filling a component with helium and then evacuating the surrounding chamber. A higher pressure difference drives helium through any leaks, making it easier to detect.

    2. Test Sensitivity: Sensitivity of leak detectors often assumes a specific atmospheric pressure. This baseline allows for accurate conversion between helium flow rates and leak rates, which is typically expressed in units like mbarΒ·L/s or atmΒ·cc/s.

    3. Conversion Factors: Leak rates are sometimes reported in **mbarΒ·L/s** at standard conditions. However, these can be converted based on atmospheric pressure to make them compatible with real-world conditions in the test environment.

    Practical Considerations In practice, atmospheric pressure at the test location may vary due to altitude or weather changes, so in critical applications, corrections may be applied to ensure precision in the measured leak rates.

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Asked: July 26, 2020In: Leak Checking, Testing & Detection

How does air leak into a pressurized argon line?

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pressurized argon line
  1. Answer it Forward Challenge Official Account of VacuumFurnaces.com
    Added an answer on November 4, 2024 at 6:14 pm

    Air can leak into a pressurized argon line in vacuum processing applications due to several possible issues: 1. Seal or Gasket Failures: Aging or worn seals, gaskets, or O-rings can cause leaks. Even a tiny imperfection or degradation over time in these seals can allow air to seep into the argon linRead more

    Air can leak into a pressurized argon line in vacuum processing applications due to several possible issues:

    1. Seal or Gasket Failures: Aging or worn seals, gaskets, or O-rings can cause leaks. Even a tiny imperfection or degradation over time in these seals can allow air to seep into the argon line.

    2. Fittings and Connections: Argon lines have multiple fittings, connections, and valves. Over time, these can loosen, causing small gaps that allow air to enter. This is especially true if thermal cycling is involved, as repeated expansion and contraction can compromise the integrity of fittings.

    3. Backflow Due to Pressure Drops: If there’s a sudden drop in the argon pressure, particularly if it falls below the atmospheric pressure, this can create a temporary vacuum effect, allowing air to backflow into the line. Even momentary lapses in pressure can allow contaminants in.

    4. Porous Materials: Some materials, even metals at micro levels, can be slightly porous. This is particularly an issue with lower-quality materials or materials not intended for vacuum or high-pressure argon environments, where they may allow air seepage over time.

    5. Valve Malfunction or Improper Closure: Valves that do not close entirely or have internal leaks can allow air to enter, especially during cycles of pressurization and depressurization.

    6. Cracks or Damage: Physical damage to the tubing or pipes, such as cracks, dents, or even microfractures, can compromise the integrity of the argon line. High-cycle or high-pressure systems are particularly prone to fatigue that leads to such issues.

    Detecting and fixing these leaks generally involves leak detection tests like helium leak detection, pressure decay tests, or using a mass spectrometer for precise identification of leak sources.

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