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  1. Asked: July 25, 2020In: Backfilling

    Does argon backfill require a different voltage?

    VacuumFurnaces.com Answers
    Added an answer on January 9, 2024 at 2:20 pm

    In welding applications, argon is often used as a shielding gas to protect the weld area from atmospheric gases such as oxygen, nitrogen, and water vapor that could adversely affect the weld quality. When argon is used in a vacuum, such as in a vacuum furnace, its primary role might slightly differ,Read more

    In welding applications, argon is often used as a shielding gas to protect the weld area from atmospheric gases such as oxygen, nitrogen, and water vapor that could adversely affect the weld quality. When argon is used in a vacuum, such as in a vacuum furnace, its primary role might slightly differ, serving to backfill the vacuum after a certain level of vacuum has been achieved or to create an inert atmosphere.

    The use of argon in a vacuum furnace does not inherently require a different voltage, as voltage requirements are more directly related to the type of material being processed, the thickness of the material, and the specific welding or heating process being employed. However, certain adjustments might be necessary depending on the specific setup and the outcomes desired. For example, the presence of argon could affect the heat transfer properties in the furnace, which might lead to adjustments in the power input to achieve the desired temperatures.

    It’s also worth noting that the electrical characteristics of a plasma, if one is being used, can be affected by the type and pressure of the gas present. In the case of a plasma enhanced process, different gases can require different voltages to maintain the plasma.

    In a specific context like a vacuum furnace operation, the precise voltage settings would typically be determined by the process engineers based on the requirements of the particular process and material involved. It is always recommended to consult the equipment’s operational manuals or technical experts for the exact requirements when changing the type or pressure of the gas in a controlled process like vacuum heat treatment or welding.

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  2. Asked: July 26, 2020In: Horizontal Vacuum Furnaces - Batch

    How much does a medium-sized front-loading vacuum furnace cost?

    VacuumFurnaces.com Answers
    Added an answer on January 8, 2024 at 5:38 pm

    The cost of a medium-sized front-loading vacuum furnace typically ranges from $300,000 to $500,000. Additional expenses for site preparation, installation, auxiliary systems, tooling, staffing, and other costs can range from $50,000 to $100,000. For a more accurate quote, it's recommended to contactRead more

    The cost of a medium-sized front-loading vacuum furnace typically ranges from $300,000 to $500,000. Additional expenses for site preparation, installation, auxiliary systems, tooling, staffing, and other costs can range from $50,000 to $100,000. For a more accurate quote, it’s recommended to contact suppliers directly as prices can vary based on specific requirements and configurations.

    Source: VAC AERO: Important Considerations for Establishing a New Vacuum Heat Treating Capability.

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  3. Asked: July 30, 2020In: Vacuum Pumps

    What is the effect of moisture on vacuum pump down time?

    VacuumFurnaces.com Answers
    Added an answer on January 8, 2024 at 5:28 pm

    The presence of moisture in a system that uses a vacuum pump can increase the pump down time. This is because the vacuum pump must work harder to remove the additional molecules of water vapor present in the system. Water vapor is considered a gas load in vacuum systems, and the pump must remove allRead more

    The presence of moisture in a system that uses a vacuum pump can increase the pump down time. This is because the vacuum pump must work harder to remove the additional molecules of water vapor present in the system. Water vapor is considered a gas load in vacuum systems, and the pump must remove all gases to achieve the desired vacuum level. The more moisture present, the more work the pump has to do, and the longer it will take to reach the required vacuum level.

    Moisture can enter the vacuum system in various ways, such as from the materials being processed, from leaks, or from outgassing of internal components. To minimize the effect of moisture on pump down time, systems are often pre-baked to drive off moisture, and materials are pre-dried before being placed in the vacuum.

    Additionally, the type of vacuum pump used can be affected differently by moisture. For example, some pumps, like dry pumps, may be less tolerant to moisture than others, like oil-sealed pumps, which can handle moisture but may suffer from degraded performance or require more frequent maintenance if exposed to a lot of moisture.

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  4. Asked: July 25, 2020In: Vacuum Brazing

    Does silver braze evaporate in a vacuum furnace?

    VacuumFurnaces.com Answers
    Added an answer on January 5, 2024 at 4:05 pm
    This answer was edited.

    In a vacuum furnace, materials can behave differently than they do under atmospheric pressure. Silver brazing alloys typically consist of silver along with other metals such as copper, zinc, and sometimes cadmium. Each of these metals has its own vapor pressure, which is the pressure at which a mateRead more

    In a vacuum furnace, materials can behave differently than they do under atmospheric pressure. Silver brazing alloys typically consist of silver along with other metals such as copper, zinc, and sometimes cadmium. Each of these metals has its own vapor pressure, which is the pressure at which a material will start to evaporate.

    When you heat these alloys in a vacuum furnace, the lack of atmospheric pressure means that metals with a high vapor pressure are more likely to evaporate if the temperature gets high enough. This is because vapor pressure increases with temperature and in a vacuum, there’s no atmospheric pressure to counteract this.

    So, while silver and copper have relatively low vapor pressures and thus high boiling points, other components of a silver brazing alloy might not. If a silver brazing alloy contains zinc, for instance, the zinc may start to evaporate at high temperatures because it has a high vapor pressure.

    The specific temperature at which a silver brazing alloy might start to evaporate in a vacuum furnace would depend on the exact composition of the alloy and the level of vacuum achieved. Manufacturers of vacuum furnaces and brazing materials can often provide specific guidance based on their products’ characteristics.

    Without atmospheric pressure to keep the materials condensed, even metals like silver could potentially evaporate at temperatures lower than their standard boiling points if the vacuum is strong enough and the temperature is sufficiently high. However, the term “evaporate” might be somewhat misleading as it usually refers to liquids turning into gas, and in the context of metals in a vacuum, it would actually be sublimation (solid turning directly into gas) or the metals may simply vaporize.

    Therefore, the answer is yes, silver braze can evaporate in a vacuum furnace, especially if the vacuum is strong and the temperature is high enough to exceed the vapor pressures of the constituent metals. However, silver itself is less likely to evaporate compared to other, more volatile components of the brazing alloy.

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  5. Asked: July 25, 2020In: Hot Zone - Insulation, Heat Shield

    Does carbon fibre insulation decompose in a vacuum furnace?

    VacuumFurnaces.com Answers
    Added an answer on January 2, 2024 at 3:08 pm

    Carbon fiber insulation typically has a high resistance to decomposition, especially under vacuum conditions where oxidative reactions are limited due to the absence of oxygen. However, it can degrade or decompose under certain conditions such as exposure to high temperatures beyond its tolerance liRead more

    Carbon fiber insulation typically has a high resistance to decomposition, especially under vacuum conditions where oxidative reactions are limited due to the absence of oxygen. However, it can degrade or decompose under certain conditions such as exposure to high temperatures beyond its tolerance limit, or when subjected to reactive chemicals that may be present in the vacuum furnace’s environment.

    In a vacuum furnace, the primary cause of degradation for carbon fiber insulation would be the high temperatures, which can cause pyrolysis (thermal decomposition in the absence of oxygen). The specific temperature at which carbon fiber insulation starts to decompose will depend on the type of carbon fiber and the materials used to bind the fibers together.

    For precise information on the decomposition temperature and conditions for a specific type of carbon fiber insulation, it would be necessary to consult the material’s technical data sheet or contact the manufacturer. They can provide detailed information about the material’s properties and its resistance to high temperatures, especially in a vacuum environment.

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