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Vacuum Furnace End-User Q&A Community Latest Questions

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Asked: July 30, 2020In: Baskets, Fixtures & Racks

When and why are graphite furnace fixtures used?

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graphite fixtures
  1. VacuumFurnaces.com Answers
    Added an answer on November 20, 2023 at 4:50 pm

    Graphite furnace fixtures are typically used in a vacuum furnace for several reasons: High-Temperature Capability: Graphite can withstand very high temperatures, which makes it suitable for use in furnaces that operate at temperatures that would melt or degrade other materials. Thermal Stability: GrRead more

    Graphite furnace fixtures are typically used in a vacuum furnace for several reasons:

    High-Temperature Capability: Graphite can withstand very high temperatures, which makes it suitable for use in furnaces that operate at temperatures that would melt or degrade other materials.

    Thermal Stability: Graphite remains stable under high-temperature conditions, which is crucial for processes that require precise temperature control.

    Low Reactivity: In a vacuum or inert atmosphere, graphite does not easily react with other materials, which is essential to prevent contamination of the products being heat-treated.

    Good Thermal Conductivity: Graphite has excellent thermal conductivity, which helps in uniform heating and cooling cycles within the furnace.

    Strength at High Temperature: Graphite retains its strength at high temperatures, ensuring the structural integrity of furnace fixtures.

    Graphite fixtures are commonly used in processes such as heat treatment of metals, sintering of ceramics, melting, and refining of precious metals, and in the production of high-purity materials where contamination needs to be minimized. They are also used in industries that produce semiconductors and in laboratories for analytical applications where high-temperature processes are required under controlled atmospheres.

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Asked: July 30, 2020In: Baskets, Fixtures & Racks

What would be a good material to build a fixture for brazing?

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brazing fixtures
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Asked: July 30, 2020In: Components, Supplies & Materials

What type of seal is used to seal a rotating shaft?

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rotating shaftsealants
  1. VacuumFurnaces.com Answers
    Added an answer on January 18, 2024 at 2:06 pm

    The type of seal commonly used to seal a rotating shaft is called a mechanical seal. A mechanical seal is a device that is used to prevent leakage between a rotating shaft and a stationary housing or casing. It consists of two main components: a stationary seal face and a rotating seal face. The staRead more

    The type of seal commonly used to seal a rotating shaft is called a mechanical seal. A mechanical seal is a device that is used to prevent leakage between a rotating shaft and a stationary housing or casing. It consists of two main components: a stationary seal face and a rotating seal face.

    The stationary seal face is typically attached to the housing or casing, while the rotating seal face is attached to the shaft. When the shaft rotates, the two seal faces come into contact with each other, creating a seal that prevents fluid or gas from leaking out.

    Mechanical seals are designed to withstand the dynamic forces and movements associated with rotating shafts. They are commonly used in various industries, including pumps, compressors, mixers, and other rotating equipment.

    The selection of the appropriate mechanical seal depends on factors such as the equipment’s design, the operating conditions, the fluid type being sealed, pressure, temperature, and shaft speed. It’s essential to select the appropriate seal to ensure effective sealing and prevent issues like fluid leakage and contamination. It is recommended to consult the manufacturer’s guidelines and specifications for the specific application to ensure the correct seal is chosen.

    There are different types of seals used to seal rotating shafts, and the choice depends on the specific application and requirements.

    Here are some common types of seals:

    Lip Seals (Radial Shaft Seals): These are one of the most common types of seals. They have a flexible lip that comes into contact with the rotating shaft, preventing the leakage of fluids.

    Mechanical Seals: These seals use two flat faces pressed together with a spring, creating a barrier to prevent fluid leakage. Mechanical seals are commonly used in pumps and other high-pressure applications.

    Single mechanical seal: This type of seal consists of a single set of seal faces and is suitable for applications with low to moderate pressures and temperatures.

    Double mechanical seal: A double mechanical seal consists of two sets of seal faces with a barrier fluid in between. It provides an additional layer of protection against leakage and is commonly used in applications with high pressures or hazardous fluids.

    Gland Packing (Packing Seals): This involves wrapping a material around the shaft to create a seal. Gland packing can be made of various materials like graphite, PTFE, or other fibrous materials.

    O-Rings: O-rings are simple, round seals usually made of rubber or elastomer materials. They are placed in a groove and compressed to create a seal between stationary and rotating parts.

    V-Ring Seals: V-ring seals are used for shafts that rotate in both directions. They are made of elastomer or rubber for high-speed applications and are effective at preventing contamination from entering the shaft area.

    Mag-Drive Seals: These seals use a magnetic field to transmit torque through the seal without direct contact. They are often used in applications where the prevention of fluid leakage is crucial.

    Face Seals: Also known as axial or floating seals, these consist of two flat faces pressed together to prevent leakage. Face seals are commonly used in heavy-duty applications like construction equipment.

    Labrynth Seals: These seals use a series of barriers or teeth to create a tortuous path for fluids, reducing the likelihood of leakage. Labrynth seals are often used in gearboxes and other rotating machinery.

    Cartridge mechanical seal: A cartridge mechanical seal is a pre-assembled unit that includes the seal faces, springs, and other components. It is designed for easy installation and replacement, reducing downtime during maintenance.

    Split mechanical seal: A split mechanical seal is designed to be installed without disassembling the equipment. It can be split into two halves and installed around the shaft, making it suitable for retrofitting or situations where disassembly is not feasible.

    Additional Reading:Β Here are 3 articles that offer more detailed information about the types of sealing methods used for rotating shafts:

    Rotary Shaft Seals: What They Are and How They Work

    Types of Sealing Methods Used for Rotating Shafts

    Shaft Seals for Rotating Shafts

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Asked: July 30, 2020In: Vacuum Furnaces

What type of preventative maintenance is required for vacuum furnaces?

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preventative maintenance
  1. VacuumFurnaces.com Answers
    Added an answer on November 16, 2023 at 12:57 am
    This answer was edited.

    Preventive maintenance of vacuum furnaces is essential to ensure safety, efficiency, and long life of the equipment. Here is a general list of commonly recommended maintenance tasks for vacuum furnaces: Daily Maintenance:Check and record water flow and temperatures.Verify that the furnace is operatiRead more

    Preventive maintenance of vacuum furnaces is essential to ensure safety, efficiency, and long life of the equipment. Here is a general list of commonly recommended maintenance tasks for vacuum furnaces:

    Daily Maintenance:
    Check and record water flow and temperatures.
    Verify that the furnace is operating at the correct vacuum level.
    Inspect door seals and gaskets for leaks.
    Look for any unusual noises or vibrations.

    Weekly Maintenance:
    Check and clean the vacuum pump oil and filters.
    Inspect the heating elements and hearth plates for damage.
    Clean and inspect the sight glass and thermocouples.
    Verify that all safety systems are functional.

    Monthly Maintenance:
    Calibrate the temperature control system.
    Inspect the electrical connections for tightness and signs of wear.
    Check the condition of the quench motor and blower.

    Quarterly Maintenance:
    Perform a leak check on the vacuum system.
    Clean the cooling water system and remove any scale buildup.
    Replace the vacuum pump oil and filters.
    Inspect and clean the hot zone insulation.

    Semi-Annual Maintenance:
    Overhaul vacuum pumps to check for wear and tear.
    Test and calibrate all control loops, including over-temperature controllers.
    Check the uniformity of the temperature in the hot zone.

    Annual Maintenance:
    Perform a comprehensive check of all mechanical and electrical systems.
    Inspect and possibly replace the hot zone lining and elements.
    Check and adjust, if necessary, the door mechanism and hinges.
    Review and update the preventive maintenance log and checklists.

    It is important to read the maintenance manual provided by the manufacturer of the vacuum furnace, as the requirements may vary depending on the make and model. In addition, always ensure that maintenance personnel are trained and aware of the safety precautions associated with this type of equipment

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Asked: July 30, 2020In: Components, Supplies & Materials

What type of oil do you use in a vacuum pump?

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vacuum pump
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