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VacuumFurnaces.com is a Q&A community where vacuum furnace product and service suppliers connect with commercial and captive heat treaters to share their practical skills and know-how and to establish valuable relationships around niche topics of expertise with vacuum furnace end-users in operations, production, training, maintenance, marketing, sales, and engineering.
What are the benefits of argon gas quench?
ARGON is an inert gas used in gas quenching, thus it has certain inherent advantages over liquid quenching media. Namely: Gas quenched materials have cleaner surfaces and experience less oxidation [1] Gas quenching allows for less deformities and more uniform cooling [1] Gas quenching is safer [2] GRead more
ARGON is an inert gas used in gas quenching, thus it has certain inherent advantages over liquid quenching media. Namely:
There are other gas quenching media, however. One (popular) gas is nitrogen. Nitrogen is more often used because it is cheaper with a faster cooling rate [3].
However, nitrogen can decarburize [3] or nitride [4] sensitive steels, whereas argon does not. Furthermore, when compared directly to nitrogen over a handful of samples, in most cases, argon quenched steel had slightly or significantly better mechanical properties [3].
References
[1] https://www.generon.com/nitrogen-quenching-system/
[2] https://www.lindeus.com/industries/manufacturing-and-materials-processing/gas-quenching-and-inerting
[3] https://www.industrialheating.com/articles/93972-comparing-argon-and-nitrogen-cooling-in-vacuum-furnaces
[4]https://www.boconline.co.uk/en/images/Principles%20of%20Quenching%20and%20Cooling_tcm410-114391.pdf
See lessAre vacuum furnace leak rates linear?
Leak rates are not typically linear in nature.
Leak rates are not typically linear in nature.
See lessWhen should we perform Temperature Uniformity Surveys (TUS)?
In general, we can say that there are two circumstances: 1) According to the frequency specified by the applicable standard (AMS2750, CQI-9, API) 2) When a modification is made to the equipment. Here it is important to be clear about the word "modification". In general terms, a modification is an alRead more
In general, we can say that there are two circumstances:
1) According to the frequency specified by the applicable standard (AMS2750, CQI-9, API)
2) When a modification is made to the equipment.
Here it is important to be clear about the word “modification”. In general terms, a modification is an alteration or adjustment that could affect the thermal characteristics of the equipment.
Both #AMS2570 and #CQI9 provide very clear guidance on what is a modification and what is not. Some examples of equipment modification:
If you want to learn more about these standards, you can follow the blog of Global Thermal Solutions LLC to find useful articles related to #heattreatment management.
See lessHow do you perform a helium leak test on a vacuum furnace?
I found an informative article about the same topic here: FURNACE LEAKAGE: HOW TO LOCATE SUCCESSFULLY VACUUM LEAKS An excerpt: "The vacuum chamber consists of a steel cylinder (vessel), with an access hatch and a jacket applied to all parts for the circulation of cooling water. Since this is an elecRead more
I found an informative article about the same topic here:
FURNACE LEAKAGE: HOW TO LOCATE SUCCESSFULLY VACUUM LEAKS
An excerpt: “The vacuum chamber consists of a steel cylinder (vessel), with an access hatch and a jacket applied to all parts for the circulation of cooling water. Since this is an electrically powered furnace, with a high-temperature thermal chamber and elastomer sealing gaskets, the water that cools the vessel and the associated components keep each surface at a low temperature (less than 150°C).” Continue Reading >>
Source: TAV Vacuum Furnaces
See lessWhat is a vacuum furnace bakeout?
Bake-out is a process which is meant to remove contaminants from components so that high vacuum can be achieved in treatment, and to prevent impurities. To remove these unwanted compounds, engineers perform bake-outs at various high temperatures (these can range from 120 degrees Celsius up to 400 deRead more
Bake-out is a process which is meant to remove contaminants from components so that high vacuum can be achieved in treatment, and to prevent impurities. To remove these unwanted compounds, engineers perform bake-outs at various high temperatures (these can range from 120 degrees Celsius up to 400 degrees Celsius).
The volatile compounds (such as vapor from components, or external particulate matter from humans or the environment) are driven off of the component during the period of heating. The volatile particles are then removed by the vacuum pump.
References:
Vacuum Bake Out: Its Importance and Implementation
courtesy of Vacuum Science World
https://www.vacuumscienceworld.com/blog/vacuum-bake-out